Infrastructure

Infrastructure

Infrastructure

Infrastructure

Infrastructure

Workshop for stainless steel
Length 162 m
Width 20 m
Hight 8,5 m
Working area 3240 m2
Indoor cranes lifting capacity 2×30 t
Indoor cranes lifting height 8,5 m
Outside gates 20×8 m
Temperature control and air recuperation systems
Pickling and passivation chamber
Length 24 m
Width 10 m
Hight 1 0m
Gates 10×8 m

Pickling performed by spray method
Laboratory testing
Non-destructive control

Radiographic flaw inspection
Ultrasound flaw inspection
Magnetic flaw inspection
Capillary flaw inspection
Visual flaw inspection
Testing based on bubble emission method
Paint thickness determination.
Ultrasonic thickness measurement (UTM)

Mechanical tests

Material testing (bending, stretching, impact velocity)
Hardness measurement (Brinell, Rockwell, Vickers methods)
Microstructure and macrostructure inspection
Springs testing
Damper testing
Welded samples testing

Chemical laboratory Chemical analysis of metals Oil products analysis Air and water analysis
Engineering
Mechanical strength and static calculations according to the data sheets provided by the customer. 3D modeling
Workshop drawings
Preparation of plate parts cutting cards and cutting routes’ programs.
Preparation of sketches for profile parts‘ production and bending templates.
Calculations of structures’ center gravity.
Preparation of materials and parts’ sheets.
Rolling
FACCIN 4 ROLLS WITH PLANETARY DESIGN: 4HEP-S60

Max. plate width: 3150 mm
Max. plate thickness: 22 mm
Max. rolling diameter for shells: 6000 mm
Advantage
Rolling of parts can be fully programmed and controlled by CNC using the latest SIEMENS PGS ULTRA control model. The plate roll comes with specially designed hydraulic top, front and back supports which allow rolling of thin materials (down to 3mm thick) to large diameters by supporting its shape and avoiding plate buckling under its own weight without the use of cranes.
The Back support is also equipped with hydraulically operated aligning arms for edge alignment and tack welding before the rolled part is removed from the machine.
Welding
Manual ESAB Aristo Mig 4004i Pulse with U82 Super Pulse control panel. ESAB Renegade ET 300iP Tig welders. Kemppi MasterTig MLS 3000 with MTM control panel.
PEMA AP 3500 positioner to aid welding complex parts in favorable welding position.

Automatic

PEMA welding column & boom WM 6,5 x 5 HDS and PEMA TW 6000-50S assembly line.
The PEMA TW 6000-50S assembly line is capable of assembling cylindrical shapes from 1500mm to 6000mm diameter and up to 50t in weight, the length of the finished products can be up to 50m.
PEMA welding column & boom WM 6,5 x 5 HDS is equipped with both MIG/MAG and SAW welding heads along with position sensors for mechanical seam tracking.
2 premium quality XVC-S SAW and XCV-1000e MIG/MAG cameras with laser guide and crosshair functions allow for constant visual control of the welding seams by the operator the operation monitors.
Logistic
Assisting our clients in various fields of forwarding and examining all the possibilities in order to solve logistical matters.

Calculation of the optimal route;
Cargo transportation by vessels, road or railway transport;
Cargo forwarding in ports;
Arrangement of customs formalities for the cargo.